PCB Assembly and Test Solutions | Vexos

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Printed Circuit Board Assembly and Test

Printed circuit board assembly (PCBA) is one of our core services Vexos. From multi-layered to flexible printed circuit boards, Vexos is your one-stop shop for printed circuit board assembly, testing, and commodity sourcing of boards and other material services. We provide our customers with PCB solutions and services worldwide, from design to delivery.

 

Our global manufacturing facilities are fully equipped with state-of-the-art testing and verification equipment. Finished PCB Assemblies are checked for proper component placement and functionality with a variety of methods including AOI Inspection, In-Circuit testing, and X-Ray inspection.

ICT AND FUNCTIONAL PCBA TESTING ENSURE PCB ASSEMBLY QUALITY

Vexos is highly process focused with an adherence to J-STD-001 standards. All PCB assemblies are verified for part-placement accuracy; the use of critical checks such as signal integrity, functionality and performance to test specifications are fully incorporated into our PCBA testing procedures.  Comprehensive PCBA testing capabilities include functional PCBA testing equipment and in-circuit testing (ICT).

PCBA TESTING WITH MULTI-STEP VERIFICATION

To ensure the highest quality, Vexos provides functional testing and in-circuit testing (ICT) services. Our test technicians and quality engineers are highly skilled, well-trained and will assemble and inspect to IPC-610 and J-STD-001 standards. Our manufacturing facilities and printed circuit board assembly processes have been audited and certified to these standards.

Once a PCBA is fitted with all necessary components and passed through the SMT assembly line, it is verified for compliance with customer CAD data using an inline AOI machine. Boards with bottom terminated components will go through x-ray inspection to ensure part-placement accuracy. Each assembly may then be subjected to in-circuit testing and/or functionally tested to customer specifications by a dedicated staff of test technicians.

The functional test stands used in the above process can be as simple as a set of electronic measuring devices on a workbench or as complex as a six-foot, rack-mounted, integrated testing system. While many customers choose to provide functional test equipment, Vexos engineering staff has full capabilities to design and build customized functional testing systems.

TEST, ENGINEERING & ASSEMBLY CAPABILITIES:

  • Test capabilities for specific technologies (magnetics, XRAY)

  • ICT, AOI, 2D X-Ray and Flying Probe Functional Test

  • Boundary Scan / ESS Chambers

  • RF (up to 5Ghz and max 5W at 750Mhz), cellular (used to have RF tests for GSM phone, Optical (up 10G traffic test using optical network testers)

  • Advanced BGA Repair/ Reball Services – IPC-7722 and IPC-7711

  • Mechanical or electro-mechanical assembly containing variations of; PCA, mechanical enclosures brackets or, cables, power supply.

  • Sub-assembly, module, or finished device

  • Large form factor, high tolerance components, Unit/Rack capabilities

 

All PCBA testing and inspections are performed by experienced associates and are individually marked and recorded for accurate traceability.

ELECTRONIC MANUFACTURING SERVICES

  • PCB assembly

    • Surface mount technology (SMT)

    • Thru-hole technology

    • Leaded/RoHS-compliant

    • Chip-on-board assembly

    • Multi-layered flex circuits

    • X-ray and automated optical inspection (AOI)

    • Conformal coating

  • Electro-mechanical assembly

  • Sub-assemblies and final product

  • NPI and product volumes

  • Box-build/systems assembly

  • Cable and wire harness assembly

 

ENGINEERING SERVICES

  • Design for manufacturability (DFM)

  • Design for test (DFT)

  • BOM life cycle analysis

 

TEST DEVELOPMENT & IMPLEMENTATION

  • Flying probe (FP)

  • In-circuit testing (ICT)

  • Functional testing

  • Boundary scan

 

LOGISTICS SERVICES

  • Direct order fulfillment

  • Third party logistics

  • Inventory management

  • Aftermarket repair and support

 

NEW PRODUCT INTRODUCTION (NPI)

  • Rapid prototyping

  • DFM/DFT

  • BOM review/analysis

  • Final system integration and test development

  • Regulatory and quality compliance

  • Production transition coordination

 

CUSTOM MATERIAL SOLUTIONS

  • PCB: flexible circuits, rigid circuits and rigid-flex circuits

  • Electro-mechanical: membrane switches, touch screens, silicon keypads and parts

  • Metals: stampings, die castings and extrusions

  • Plastics: injection-molded plastics and blow-molding

GET IN TOUCH

Do you have a questions or an issues we can help you with?

Let’s talk about your project and how Vexos can help get your electronic products designed, manufactured and ready for the market. 

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