CABLE & HARNESS ASSEMBLY SERVICES

Vexos, is an Award-winning mid-size global Contract Manufacturer, with over 25 years' manufacturing & sourcing experience, we are well-established as a reliable supplier of the highest quality cable wire harness assemblies.  From simple to complex cable assembly, Vexos offers the highest quality cable assembly equipment and processes. Our cable assembly services include: AC power cable assembly, headphone assembly, generic assembly, RF cable assembly, RF antenna assembly, Medical cable, automotive cable/wire harness, custom cable/wire harness and more. 

 

We offer a large variety of cable assemblies to suit your business needs, ranging from simple wire harness assembly and complex pre-formed wire looms, to custom over-moulded solutions and high-end RF cables.

The Power of a Strong Partner

  • Full-service EMS provider specializing in high-mix, low- to mid-volume programs

  • 25+ years of manufacturing experience

  • Exceptional quality assurance

  • Unique global footprint to match your manufacturing requirements

  • Flexibility to expand as your program grows

  • Superior supply chain and logistics management

CUSTOMIZED CABLE AND HARNESS ASSEMBLY SOLUTIONS

From concept to finished and tested cable assemblies or equipment sub systems, Vexos provides comprehensive manufacturing of high quality cable harness assemblies and cable systems for connectivity, industrial, medical, automotive and display technology marketplaces.

Complementary Specialist services include:
  • Heat shrink systems

  • Conduit assemblies

  • Open looming - internal cable harnessing

  • Over-braiding of cable

 

Variety of Cable and Harness Assembly Capabilities:

  • Discrete Wires 30-10 AWG

  • End terminated

  • Single or Multi-wire and Bundled

  • Multi discrete of (DC) Power, Signal & Coaxial

  • Sub-assembly / Kitting

  • Hardware & Ancillary equipment

  • Wire Wrap using X-Y Machine

  • FFC (Flat Flex Cable)

 

Vexos provide a comprehensive product offering of cable assembly solutions:

  • Discrete and complex wire harnesses

  • Encapsulation molded cable assemblies

  • System wiring for internal and external interconnects

  • Custom/application-specific cable assemblies

  • Electro-mechanical subassemblies

 

Our state-of-the-art facilities offer the latest in cable technologies to create the ideal environment

to meet our customers’ requirements.

 

Coaxial / RF Cable Assemblies

  • Flexible & Semi Rigid

  • Conformable / Complex Formed S/R

  • Corrugated / Phase Matched

  • Low Loss / Low Intermodal

  • (0-3 GHz) - (3-8 GHz) - (8- 26.5 GHz)

  • RF Test Cables (DC - 18GHz)

  • Power Amplifiers

Custom Applications

  • Cut / Strip / Terminate Wire, 4/0-30 gauge

  • Soldering, tinning

  • Automatic crimping and quality monitoring

  • Connector insertion / Flat Ribbon Cable

  • Label identification (128 Code or 2D)

  • Continuity and hi-pot testing

  • Multi-conductor cables, shielded, paired

  • Simple to Complex Harness Assemblies

  • Automated cut and strip machines for round cable tubing

  • Automated cut and strip machines for round, Tubing

  • Harness Design using 3D drawings or reverse engineering

  • Test Design

  • Traceability for every process step

Over Molding Cable & Assembly capabilities

Dependable Quality

We achieve the highest quality levels by utilizing the latest equipment, processes, quality standards and certifications throughout our organization.

We have instituted a problem prevention methodology at Vexos that allows us to flawlessly launch and sustain your project:

 

  • Rigorous selection of sub-contractors or partner factories

  • Performance evaluation and monitoring through regular audits of the factories

  • Continuous training for personnel at all levels

  • Document control to safeguard your data and release of technical documents

  • Sample approval process including production part approval process (PPAP)

Vexos™ is a trademark registered in the US Patent and Trademark Office.

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